Tips, Tricks & Problems
Tip

 

This is the scrap wood I had left over after building the Fin & Rudder

Save every scrap of wood. Always use the smallest piece possible in your scrap pile before you pull out a new piece of wood. This is especially true if you are building from a kit. I have been very careful and have had to order additional wood from Fisher a few times.


Tip

 

Over a period of time I've heard about a number of people using Dixie cups to mix there T-88. I'd sure go through a lot of Dixie cups! I went to a convenience store and bought a whole box of wood stir sticks. I only use 1/2 of a stir stick at a time. I use business card stock to mix my glue on. I like doing it this way because you can get equal amounts of glue out side by side. You can also use all of the glue on the paper.


Problem

 

 

This is one of the problems I have had. I installed bracing for the lower stabilizer struts as per in the plans. You can see the bracing going from side to side on the lower longerons. This caused a problem. When running the cables from the rudder pedals to the steerable tail wheel, the cables would go right through the middle of the strut brace. Another 303 builder I know had the same problem. He cured this problem by running vinyl tubing over the top of the strut bracing and out of the bottom of the fuselage. He has been flying his 303 for a year and had no problems.


Problem

 

Early on I found a problem with the blueprints. Other 303 builders said they noticed the same thing. You have the full size blueprints and you also have small drawings showing the length of the spars and other parts. There is a discrepancy of 1/8" between the full size blueprint and the small drawing. I built the elevator and the horizontal stabilizer at the same time. On one i used the blueprints to cut my wood lengths and on the other I cut my wood per the small drawing. When they were complete the horizontal stabilizer was 1/8" shorter than the elevator. This photo shows 1/8" piece of plywood being installed on the horizontal stabilizer so everything would be nice and square.


Tip

 

When I built my first wing I cut and fit each peace. When the rib was totally put together I would take it all apart and glue it all back together. this took forever!!! I was talking with Mike Makepeace about how long it took to make a rib and that it was not one of my favorite things to do. Mike suggested that I cut all of the pieces out at one time to speed the process up. This photo shows all the pieces cut out for the ribs and fals ribs for the second wing. It does save time.

I still don't like building ribs!!!

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